Pushback Rack Systems in Greater Indianapolis

Pushback rack answers one specific question: what if you're losing pallet positions to aisles you don't need for every SKU? Pallets ride nested carts on inclined rails, two to six deep in a single lane, and the driver loads and unloads from one aisle only - the newest pallet in pushes the row back, gravity feeds the next one forward on the way out. For an Indianapolis distribution building, the question is whether reserve quantities fill those lanes often enough to justify them. A Park 100 operator with several accounts may need different lane depths by account. We compare that inventory profile with the available dispatch floor rather than assuming every reserve pallet belongs in deep storage.

It's built for medium-velocity SKUs where you're carrying several pallets of the same item at once. Compared to selective rack, you give up direct access to every pallet in exchange for real density; compared to drive-in, you keep the truck out of the structure and get a faster, gentler cycle. Where pushback loses is strict rotation - it runs LIFO by lane, not FIFO by pallet.

We model pushback next to a selective layout of the same footprint so the position gain and the price per pallet are both on paper before you commit.

Indianapolis connects I-65, I-69, I-70, and I-74, but good interstate access does not fix an internal storage bottleneck. Park 100 distribution buildings and older industrial space near Speedway need different row arrangements. We use the floor plan you provide to separate reserve storage from daily working space, rather than treating every building inside the loop as an open shell. The decision is made from load dimensions, receiving patterns, and the equipment actually operating in the building.

For this pushback rack project, the specific task is to keep multiple customer inventories separated while selecting lane depths that regularly fill. We compare two-deep and deeper cart arrangements with your normal and peak quantities. A lane that stays half empty is not a capacity gain, and a lane containing several unrelated SKUs can become a retrieval problem. The comparison includes usable positions, aisle space, pallet compatibility, and the access left for the rest of the operation.

As a division of Warehouse Equipment & Supplies Co., we bring storage-layout, quoting, and installation experience dating to 1997. Your consultation uses the measurements and photos you provide. You get the proposed layout and itemized scope before committing, with one contact to coordinate questions about delivery, installation, and later changes.

Pushback layouts are built around the pallet, not the building. We start by confirming pallet type, footprint, overhang, and load weight, because cart spacing and rail incline follow that profile rather than a generic 48x40 assumption.

Next we set lane depth. Deeper lanes store more, but only pay off if you actually carry that many pallets per SKU - so we compare a two-deep and a four-deep version of the same footprint and show what each does to total positions and to how many pick faces you're left with.

The quote covers frames, beams, rails, carts, and guarding, itemized so you can see exactly what the added density costs per position - the number that matters more than the sticker price. Rails and carts are set and tested at installation, and cart travel is verified in every lane before handover.

You end up with a CAD drawing, capacity ratings, a system drivers pick up in a shift, and one contact for future storage-layout changes.

Your operating team also needs a clear lane assignment and unloading procedure. We identify which SKUs have enough reserve quantity for the proposed depth and which should remain directly accessible. Representative pallets help confirm support and cart travel, while the quote records any conversion work needed if existing frames are being considered.

Recent Installations

A sample of racking projects completed across the region.

Pushback Rack Questions We Hear Most

Where We Work

Located in Indianapolis, we serve the entire Greater Indianapolis region with industrial pallet racks and warehouse storage solutions.